Battery Products

24v & 48v Lithium-ion

Power Modules

Robust lithium-ion battery power modules available in 24v and 48v versions.

24v & 48v battery power modules from Custom Power

Custom Power large modular battery packs are meticulously designed for reliable continuous daily usage in harsh environments where shock, vibration, and varying temperatures are likely to be experienced.

Currently in the final stages of development, the large modular battery will be available in both 24v and 48v off-the-shelf formats with the capacity to scale to 830v.

Thermal management has been taking into consideration within the design of each pack. The modules are intended for medium to high power applications, such as those outlined below or within our Combustion Engine Replacement Programme (CERP).

Applications (LMB)

Typical applications for these battery modules include:

Agricultural automation.

Construction tooling.

Mining operations.

Logistics automation.

Defence & Security applications.

Robotics.

Back Up Power Systems.

How it works?

The Custom Power Large Modular Battery (LMB) is made up of three separate injection-moulded building blocks that connect to meet the voltage and capacity needs of your specific application.

You can add extra 5P increments to increase the capacity, and you can also increase the voltage from the standard 7S configuration (24V) up to an impressive 224S (830V).

Our integrated Battery Management System (BMS) with CAN communication gives you greater control over the module, allowing you to manage passive cell balancing, charger control, and other GPIO features.

The Large Modular Battery (LMB) also includes a custom wire-bonded board that can be adjusted in length and configuration based on the current and voltage requirements of the module.

Large modular battery 24v and 48v variants

The 24v and 48V battery pack is a modular design which means that it can be used as a standalone pack if it meets your voltage and power requirement. Alternative these versatile packs can be linked in combination of series and/or parallel format to meet individual requirements.

The modular design allows for positioning of multiple batteries in different locations of the device thereby aiding precise load balancing or overcoming physical limitation issues. The 24v and 48v battery modules are specifically designed for continuous daily usage in harsh environments.

Our standard 24V model will be made up of a 25.2V 22.5Ah 567Wh brick and our 48V model will be made up of a 50.4V 22.5Ah 1.134kWh brick. Both variants of the module are designed to meet IP54 rating with the custom aluminium enclosure.

Key Feature Overview

Highly modular battery system allows customisable cell configurations to meet the voltage and capacity requirements of the application.

Utilises any 21700 cells – cells can be selected to match the requirements of the application (i.e. power cells, energy cells).

Configuration capacity can be increased in 5P increments (5P, 10P, 15P, etc.).

Configuration voltage can be increased from 7S (typically 24V for NMC) up to 224S (typically 830V for NMC).

Utilising power cells allowing discharge rates of 3C+.

Integrated Battery Management System with CAN communications (option for J1939), passive cell balancing, charger control, other GPIO.

Active or passive thermal management controls.

Standard modular components bring the benefits of high-volume manufacturing to low volume customised battery systems.

Speak To A Specialist About Your Custom Battery Pack Requirements

Phone

+44 (0) 1460 980 100